Flake/powder ingredients, sometimes dry blended in advance, are dispersed into mineral oil or silicone oil. Heating may be required to melt some ingredients. Emulsifiers, thickeners and stabilizers are dispersed into water in a separate vessel. Heating may be required to accelerate hydration. The two phases are blended under vigorous agitation to form the emulsion. The active ingredient often makes up only a small proportion of the formulation; this must be efficiently dispersed to maximize yield and product effectiveness.
We design, manufacture and supply the complete customized automated (Sterile/Non-Sterile) Ointment/Cream Plant as per the latest cGMP norms with the required Qualification Documents as per the requirements. Oil Phase Jacketed & Agitated Vessels, Water Phase Jacketed & Agitated Vessels, Manufacturing Vessels with special high viscosity, intimate mixing agitator and in-built or external Micro-Homogenizer having Auto Lifting top lid device & Heating cooling facility, Mixing under vacuum condition and Storage Vessels with or without Agitators.
All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel. Wax is melted in Wax melting vessel, Water is heated in water heating vessel. Both wax and water are transferred into the manufacturing vessel automatically through vacuum. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel. After the emulsion is formed active ingredients / colours etc are added and are thoroughly mixed & homogenized. Later necessary perfume is added in case of cosmetics or wherever necessary. Ointment / Cream is ready. The same is transferred by bump pump into the storage vessel. & from the storage vessel it is automatically transferred into the filling machine by means of metering pump. Flow rate of Metering pump can be set as per your tube filling machines speed and capacity
Max Design Pressure
Number Of Legs
25 to 1000 liters
25 to 35 days
as per client requirement
Lifting Mechanism consists of Hydraulic Cylinder driven by power pack complete with solenoid valves housed in a MS column with guide bush. Cylinder operating MS Ram, in turn fixed on the top dish of the mixer for rising / lowering of the drive head by suitable height rising / lowering motion controlled through push buttons housed on panel itself. The entire lifting assembly suitably cladded with SS Covers.
Also it provides flexibility for Homogeniser mounting either from side or top entry. The medium is made to enter at bottom and is provided with circulation facility. The top is designed with torrispherical shaped design and bottom section has hemispherical shape. For effective cleaning the top lid is provided with hydraulic lift. VFD is also provided for achieving various rpm for anchor agitators and homogeniser.